Our manufacturing facilities are well equipped with
the latest technology trends and upgraded on a regular
basis with support and feedback from our state-of-the-art
Research & Development Laboratory. In March 2006,
we installed another Direct Reading SPECTROMAXx-M Floor
Version High CCD Optical Emission Spectrometer. The
manufacturing facilities consist of the following :
- Designing & Pattern Shop:
Our patterns are designed using
'MAGMASOFT' software giving us
an edge and foolproof designs for manufacturing
sound castings and a well equipped Pattern
Shop and ancillaries for making Wooden,
Metallic and Shell patterns.
- Melting Shop: Our Melting
Shop consists of a battery of Medium Frequency
Induction Furnaces of 3 tons & 2 tons
capacity for Sand Castings and 2 nos.
each of a 500 Kg. capacity Induction Furnaces
for Shell Molded Castings.
- Molding Shop: We have
complete sand conditioning plants with
7.5 tons and 10 tons per hour capacities
and facilities for Machine Molding including
a 4.5 ton Floor Jolter, High productivity
ARPA 1300 Molding machines for box sizes
500 mm to 1200 mm for Green Sand, Sodium
Silicate / CO2 sand and Nobake sand. We
also have 18” x 27” and 24”
x 30” Shell Molding machines for
Shell Molded Castings. Additionally we
also have a fully equipped Core shop with
Electric Core Oven having Digital Temperature
control system. Our cores are manufactured
in Oil Sand, CO2 and Nobake by Shell Process.
- Fettling Shop: Our
fully equipped Fettling Shop has from
Pencil Hand grinders to heavy Swing Frame
Grinders, facilities for AC and DC welding
with pre-heating arrangement. We also
have Arc Gouging and Shot Blasting facilities
and a Hydraulic Press for straightening
of Castings.
- Heat Treatment: For
Heat Treatment we have a battery of Oil
fired furnaces having capacities of up
to 7 tons per charge and a maximum operating
temperature of 1100°C with an arrangement
of automatic multipoint temperature recording
of various zones of each furnace. We also
have facilities for Water Quenching and
Polymer Quenching. Additionally we have
facilities for Flame/Induction Hardening
too.
- Machine Shop: We have
a full fledged state-of-the-art in-house
Machine Shop with the following machinery:
Sr.
No. |
Name
of the Machine |
Model
No. |
Make |
No.
of Machines |
1. |
Vertical Machining
Centers |
VMC-1050 |
JYOTI-CNC,
India |
3 |
2. |
Horizontal
Machining Centers |
HS-4R |
HASS, USA |
2 |
3. |
Horizontal
Machining Centers |
EC-500 |
HASS, USA |
1 |
4. |
Radial Drilling
Machine |
RD-01 |
Makson, India |
1 |
5. |
Portable CMM |
PO802 |
FARO, USA |
1 |
6. |
Tool Pre-setter |
TSA 7 |
Ashwini, India |
1 |
7. |
Hydraulic
Press |
DHP 1 |
Dowel, India |
1 |
We also have developed well equipped ancillaries
with modern equipments for Boring, Turning,
Planning, Shaping and Drilling operations.
- Power: Standby D.G.
Sets of 1000 KVA for uninterrupted power
supply.
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